Rainmaker™
Condensing Economiser
Upgrade your existing hot water boiler to 95% efficiency without replacing it.
Upgrade your existing hot water boiler to 95% efficiency without replacing it.
Thermal Energy International’s Rainmaker enables conventional hot water boilers to operate with the efficiencies of a condensing boiler.
Most hot water boilers operate at around 85% efficiency, allowing valuable heat energy to escape up the stack. Rainmaker recovers that waste heat and transfers it into the hot water return, raising boiler efficiency to condensing levels of 90–95%.
Built specifically for hydronic boilers, Rainmaker is engineered to handle the high water flow–to–flue gas ratios that make other economisers ineffective, while minimising water-side pressure drop to protect system performance. Its internal design allows even older, less efficient systems to achieve lasting reductions in fuel use, effectively converting them into boilers that perform with the efficiency of modern condensing hydronic systems.

Our Rainmaker technology enables conventional hot water boilers already installed on your site to operate with the efficiencies of a condensing boiler. We can also use the Rainmaker and a plate heat exchanger to turn a steam boiler into a fully condensing hot water boiler by converting the steam to hot water and using the exhaust gases in the Rainmaker to preheat the water.
With a unique internal configuration designed specifically for hydronic systems, Rainmaker accommodates high water flow rates while maintaining minimal pressure drop. This specialised design increases boiler efficiency by 5 to 10%, raising overall performance to condensing levels of 90–95% and cutting fuel use without requiring a full boiler replacement.
Avoid the cost of a condensing boiler while getting longer life out of your non-condensing boiler by separating the condensing load in the Rainmaker unit. Because condensation occurs in the Rainmaker unit rather than in the boiler, the boiler is shielded from acidic flue gases, extending its lifespan and removing the expense of a condensing boiler.
Delivered as a fully insulated, one-piece unit, making installation fast and straightforward. Designed for both new builds and retrofit projects, its compact footprint and gas transition design allow it to fit easily into boiler rooms where space is tight.
Engineered entirely from corrosion-resistant stainless steel and featuring 316 stainless steel tubing, it’s built to withstand acidic condensate.
A detachable rear door provides full access to the heat exchanger bundle, making inspection and cleaning simple. With minimal maintenance required, Rainmaker continues to perform efficiently year after year.
Rainmaker sits in the boiler flue gas path and recovers waste heat, transferring it into the boiler return water. Unlike conventional economisers, it is purpose-built for the high mass flow rates of hydronic systems, enabling effective condensation of flue gases.
Because only the Rainmaker is exposed to the condensing environment, the boiler itself remains protected and continues to operate at safe non-condensing temperatures. This approach extends boiler life while delivering the energy savings of condensing operation.

Boiler efficiency gain:
5–10% (raising efficiency to 90–95%)
Construction:
All stainless steel with 316 stainless tubing for corrosion resistance
Design:
One-piece, fully insulated; detachable rear door for easy inspection
Installation:
Suitable for new or retrofit projects; compact footprint with gas transition design
Economisers reduce a facility’s fuel use and running costs by recovering and using waste heat to preheat boiler feed or make-up water. If your site has a hot water requirement – even if you have a conventional hot water or hydronic boiler – an economiser will help you operate more efficiently.
Hot water boilers are more efficient than steam systems, but Rainmaker still raises efficiency by 5–10%, cutting fuel costs and emissions.
Isn’t our hot water system efficient enough without an economiser?
Hot water systems are inherently more efficient than steam systems. While steam boilers have used economisers for over a century, any facility with a boiler plant can benefit from the technology – including hydronic systems. The technology is particularly suited to use in institutional and light industrial sites with large hot water requirements, such as:
Rainmaker is suited to institutions and light industry with high hot water or space heating demand including hospitals, universities, hotels, resorts, apartment buildings, and food and beverage plants.
Condensing boilers expose the entire pressure vessel to acidic condensate, which can shorten their lifespan and limit fuel options. The Rainmaker externalises the condensing process, protecting the boiler and providing similar performance at lower cost.
No. The Rainmaker is delivered as a fully insulated, one-piece unit. Its compact design and gas transition feature make it simple to integrate into both new and retrofit systems.
The Rainmaker product line is one of the only boiler economisers designed solely for the unique requirements of hot water boilers.
Some manufacturers do offer economisers as an option. However, Thermal Energy International’s Rainmaker is the result of decades of economiser expertise dedicated to hydronic boilers. This allows sites to achieve the level of efficiency delivered by high-cost custom-made units, with a more cost-effective investment in an “off-the-shelf” model.
Industrial experience has highlighted how many condensing boilers can be subject to premature failure. The harsh acidic flue gas environment and regular heating up or cooling down often results in corrosion that causes leaks and ultimately failure.
The Rainmaker Economiser has been developed to combat this. Sites which install the technology benefit from a longer product life cycle compared to traditional economisers or condensing boilers. All surfaces exposed to flue gas or water are made from corrosion resistant stainless steel and feature 316 stainless steel tubing, minimising the risk of leaks occurring.
Within the system, only the Rainmaker economiser is exposed to these conditions, meaning the rest of the boiler system can be purchased, operated, and maintained at a lower cost than traditional condensing boilers. As a result of this approach, our customers are on track to realise standard boiler lifecycles of up to 30 years as opposed to the much shorter life cycles of condensing boilers.
Solutions that deliver verified returns from day one.
If you are exploring how to cut energy use, reduce emissions or assess the viability of steam, heat recovery or hot water solutions for your site, our team can help you understand what is possible.