Carbon Reduction and Thermal Energy Efficiency Solutions

FLU-ACE™ heat recovery system delivered up to 5,200 MWh of annual energy savings, reduced CO₂ emissions by approximately 977 tonnes per year, and recovered up to 2.5 MW of waste heat while maintaining uninterrupted production in a dust-laden industrial drying environment.

FLU-ACE™ delivered a payback of under two years, reduced CO₂ emissions by over 3,300 tonnes per year, cut natural gas use by approximately 1.73 million m³ annually, and recovered more than 2.4 MW of energy on average while improving CHP efficiency by over 10%.

FLU-ACE™ delivered approximately $740,000 in annual savings, reduced CO₂ emissions by around 1,280 tonnes per year, and recovered 586 kW of waste heat.

FLU-ACE™ and HeatSponge™ heat recovery systems are delivering approximately 8 million litres of annual water savings, reducing CO₂ emissions by over 1,800 metric tonnes per year, and achieving a payback period of under four years in a large-scale U.S. brewery.

FLU-ACE™ heat recovery systems and GEM™ Steam Traps delivered 35% natural gas savings, reduced greenhouse gas emissions by approximately 43,000 tonnes per year, and established a long-term, low-carbon energy solution at a continuously operating pulp and paper mill.

Delivered ~10% efficiency gains with >12,000 MWh and ~2,200 tonnes of CO₂ saved annually.

FLU-ACE™ reduced fuel use by 30%, cut carbon emissions by approximately 550 tonnes per year, delivered around £170,000 in annual savings, and achieved up to 90% reductions in particulate matter and acid gases.

Hybrid FLU-ACE™ reduced LPG costs by over 50%, cut CO₂ emissions by 292 tonnes per year, achieved up to 90% reductions in particulate and SO₂ emissions, and delivered a payback period of approximately 3 years.

Converted to GEM™ steam traps, delivering a six-month payback, over 2,500 MWh/year energy savings, and approximately 505 tonnes of CO₂e reduction annually.

Implemented 2-Stage HeatSponge™ economisers, delivering annual savings of $87,900, reducing CO₂ emissions by 621 tonnes per year, and achieving a payback of under two years.

GEM™ Steam Traps prevented unplanned downtime by eliminating steam losses, reducing maintenance intervention, and delivering reliable performance with a 10-year no-fail guarantee from start-up onward.

GEM™ Steam Traps reduced HP hot condensate header pressure by 85 psig, eliminated a 10% annual mechanical trap failure rate, and replaced 1,750 traps to improve reliability and steam system stability.

GEM™ Steam Traps delivered a 12-month payback, reduced maintenance time from two hours to five minutes, and have provided reliable performance under variable loads for over 15 years.

Reduced natural gas use by over 311,000 m³ per year, delivering more than $90K in annual savings, $154K in rebates, and a one-year payback.

GEM™ Steam Traps improved steam system efficiency by 35%, enhanced reliability and safety, reduced maintenance costs, and lowered steam consumption and associated emissions.

Hybrid FLU-ACE™ replaced diesel-fired heating, delivering high-temperature hot water at over 99% efficiency and more than 30 years of reliable operation.

GEM™ Steam Traps delivered measurable efficiency gains, achieving a 19.5% intensity-based steam reduction and a 14.8% absolute reduction in steam use following retrofit.

Applied GEM™ steam traps sitewide for line drainage and process duty, delivering a one-year payback, 972,000 kWh annual gas savings, and approximately 180 tonnes of CO₂ reduction per year.

GEM™ Steam Traps delivered a 12-month payback, generated over £27,000 in annual steam savings, reduced maintenance requirements, and cut CO₂ emissions by approximately 131 tonnes per year.

GEM™ Steam Traps reduced energy costs by over $100,000 per year, delivered a 12-month payback, and cut annual carbon emissions by approximately 3,000 tonnes through improved steam system reliability.

GEM™ Steam Traps delivered 8% steam savings, eliminated the cost of replacing failed mechanical traps, and achieved a 12-month payback with a 10-year no-fail guarantee.

GEM™ Steam Traps reduced gas consumption per tonne of product by approximately 15%, eliminated around €24,000 per year in steam losses, and delivered long-term reliability across a flagship meat processing site operating under highly variable loads.

PERCO-ACE™ and FLU-ACE™ delivered over 32,900 MWh of annual energy recovery, reduced CO₂ emissions by more than 6,100 tonnes per year, achieved payback in under one year, and enabled full decommissioning of ageing boilers.

FLU-ACE™ delivered up to 1 MW of recovered energy, reduced CO₂ emissions by approximately 1,500 tonnes per year, cut natural gas consumption by around 75%, and increased boiler efficiency by roughly 20%.

FLU-ACE™ delivered over 15,000 tonnes of CO₂ savings to date, recovered more than 2.7 MW of energy across four systems, and eliminated electric cooling load while supporting net-zero objectives.

Installed FLU-ACE™ heat recovery and economisers to capture CHP exhaust energy, cutting gas use by 22%, reducing CO₂ by 1,325 tonnes, and saving 3.2 GWh annually with payback in under two years.

FLU-ACE™ delivered 3,138 MWh per year in energy savings, reduced CO₂ emissions by 581 tonnes annually, and achieved a return on investment of under 2.5 years.

FLU-ACE™ delivered a 32% annual energy reduction, £126,500 in energy savings within 12 months, and up to 660 tonnes of CO₂ savings per year while significantly reducing NOx, SO₂, and particulate emissions.

15,242 MMBtu annual fuel savings achieved, delivering approximately $83K in cost reduction and accelerated payback through $135K in rebates.

$94K per year in natural gas savings delivered through thermal oxidizer heat recovery.

CO₂ emissions reduced by 104 tonnes per year, alongside over 9% fuel cost savings and a 10-month payback.

GEM™ steam trap retrofit improved efficiency by 16%, delivering $20K in annual savings, a payback under two years, and a 100 ton CO₂ reduction per year.

Hybrid FLU-ACE™ reduced natural gas use by 285,000 m³ per year and delivered $157K in annual energy savings.

GEM™ steam trap retrofit eliminated trap failures, reduced maintenance and downtime, and delivered over 20 years of reliable operation in a paper mill.

GEM™ Steam Traps achieved approximately 20% steam savings and eliminated over £60,000 per year in losses from failed steam traps.

GEM™ Steam Traps delivered approximately 5% energy savings, reduced CO₂ emissions by 25% per trap, and achieved a payback period of around 30 weeks.

PERCO-ACE™ delivered a constant 96% thermal efficiency, achieved 5% energy savings over a high-efficiency condensing boiler, reduced NOx and CO₂ emissions, and eliminated heat exchanger fouling for long-term reliable performance.

GEM™ Steam Traps are delivering approximately $78,000 in annual fuel and maintenance savings, achieving a sub-two-year payback, and reducing fuel use by up to 10% at a hospital steam system.

Increased boiler efficiency from 77% to 86%, reduced flue gas temperatures to 23°C, delivered approximately £40,000 in annual energy savings, and cut carbon emissions by 145 tonnes per year.

Hybrid FLU-ACE™ delivered 95% seasonal efficiency, reduced natural gas consumption to 233,600 m³ per year, generated approximately £165,000 in annual savings, and achieved a payback period of less than one year.

Improved boiler efficiency by 11.39%, reduced flue gas temperatures from 230°C to 25°C, delivered approximately £30,000 in annual energy savings, and cut carbon emissions by 151 tonnes per year.

FLU-ACE™ delivered over 100,000 MMBtu of recovered energy per year, generated approximately $1.4 million in annual fuel savings, and reduced CO₂ emissions by more than 10,400 tonnes annually while significantly cutting NOx and SO₂ emissions.

GEM™ Steam Traps improved curing press efficiency, reduced steam consumption by around 4%, and enhanced maintainability across multiple European tyre manufacturing sites.

FLU-ACE delivers approximately 50 MMBtu per hour of recovered energy, frees up 50,000 lb/hr of steam for power generation, produces around 2,000 US gpm of hot water at 60°C, and provides a lower-cost alternative to additional fuel drying at an integrated tissue and pulp mill.

GEM™ Steam Traps delivered over $600,000 in annual energy savings, achieved a payback of under one year, and provided long-term, maintenance-free reliability at a major paper mill.

GEM™ Steam Traps delivered a rapid six-month payback, eliminated the cost of replacing failed mechanical traps, and improved reliability with a 10-year no-fail guarantee at a high-throughput bottling plant.

GEM™ Steam Traps ensured reliable 24-hour operation by eliminating steam losses from failed mechanical traps, reducing maintenance demands, and delivering over 10 years of dependable, maintenance-free performance in a continuous cereal production facility.

GEM™ Steam Traps delivered 15% steam savings, eliminated the cost of replacing failed mechanical traps, and achieved a short payback with a 10-year no-fail guarantee across all steam equipment.

GEM™ Steam Traps delivered a verified 15% reduction in steam consumption, eliminated recurring mechanical trap failures in a 24/7 process, and provided long-term reliability with a 10-year guarantee.

GEM™ Steam Traps delivered over $350,000 in total annual savings by increasing production capacity, reducing curing and cycle times, cutting fuel use by $82,000 per year, and lowering electricity, chemical, and water costs by $18,500 annually.

GEM™ Steam Traps eliminated audible water hammer, reduced water drainage by 30%, and delivered $700,000 in annual savings while minimising downtime and maintenance requirements.

FLU-ACE™ heat recovery system delivered up to 5,200 MWh of annual energy savings, reduced CO₂ emissions by approximately 977 tonnes per year, and recovered up to 2.5 MW of waste heat while maintaining uninterrupted production in a dust-laden industrial drying environment.

GEM™ Steam Traps delivered a 10% reduction in steam consumption, achieved an 18-month payback, and supported significant carbon reduction targets within a hospital steam system.

GEM™ Steam Traps delivered £14,000 in annual energy savings, reduced water vapour losses, supported compliance with the Carbon Management Plan, and achieved a three-year payback in a hospital laundry system.

FLU-ACE™ reduced natural gas use by 30%, recovered up to 90% of flue gas heat, and significantly lowered emissions.

FLU-ACE™ reduced natural gas consumption by 20%, cut greenhouse gas emissions by 20%, and eliminated 704 tonnes of CO₂ per year while significantly lowering SO₂ and particulate emissions.

GEM™ Steam Traps and FLU-ACE™ heat recovery delivered over £1.5 million in cumulative savings, reduced fuel consumption across three 24/7 hospital sites, and cut more than 650 tonnes of CO₂ per year.