Major Packaged Foods Producer

Hybrid FLU-ACE™ reduced LPG costs by over 50%, cut CO₂ emissions by 292 tonnes per year, achieved up to 90% reductions in particulate and SO₂ emissions, and delivered a payback period of approximately 3 years.

FLU-ACE™ delivered a payback of under two years, reduced CO₂ emissions by over 3,300 tonnes per year, cut natural gas use by approximately 1.73 million m³ annually, and recovered more than 2.4 MW of energy on average while improving CHP efficiency by over 10%.

GEM™ steam traps were deployed sitewide for line drainage and process duty, delivering a one-year payback, 972,000 kWh annual gas savings, and approximately 180 tonnes of CO₂ reduction per year.

GEM™ steam traps reduced gas consumption per tonne of product by approximately 15%, eliminated around €24,000 per year in steam losses, and delivered long-term reliability across a flagship meat processing site operating under highly variable loads.

FLU-ACE™ and HeatSponge™ heat recovery systems are delivering approximately 8 million litres of annual water savings, reducing CO₂ emissions by over 1,800 metric tonnes per year, and achieving a payback period of under four years.

FLU-ACE™ reduced fuel use by 30%, cut carbon emissions by approximately 550 tonnes per year, delivered around £170,000 in annual savings, and achieved up to 90% reductions in particulate matter and acid gases.

GEM™ steam traps delivered a six-month payback, over 2,500 MWh/year energy savings, and approximately 505 tonnes of CO₂e reduction annually.

HeatSponge™ economisers delivered significant annual savings, reduced CO₂ emissions by 621 tonnes per year, and achieved a payback of under two years.

GEM™ steam traps delivered measurable efficiency gains, achieving a 19.5% intensity-based steam reduction and a 14.8% absolute reduction in steam use following retrofit.

PERCO-ACE™ and FLU-ACE™ delivered over 32,900 MWh of annual energy recovery, reduced CO₂ emissions by more than 6,100 tonnes per year, achieved payback in under one year, and enabled full decommissioning of ageing boilers.

FLU-ACE™ delivered up to 1 MW of recovered energy, reduced CO₂ emissions by approximately 1,500 tonnes per year, cut natural gas consumption by around 75%, and increased boiler efficiency by roughly 20%.

FLU-ACE™ delivered over 15,000 tonnes of CO₂ savings to date, recovered more than 2.7 MW of energy across four systems, and eliminated electric cooling load while supporting net-zero objectives.

FLU-ACE™ heat recovery and economisers captured CHP exhaust energy, cutting gas use by 22%, reducing CO₂ by 1,325 tonnes, and saving 3.2 GWh annually with payback in under two years.

FLU-ACE™ delivered 3,138 MWh per year in energy savings, reduced CO₂ emissions by 581 tonnes annually, and achieved a return on investment of under 2.5 years.

HeatSponge™ delivered approximately 4.47 million kWh/year in fuel savings, significant annual cost reductions, and accelerated payback through utility rebates.

FLU-ACE™ recovered energy from thermal oxidiser exhaust to offset natural gas consumption, delivering substantial annual fuel savings and achieving payback in under two years.

GEM™ steam traps reduced CO₂ emissions by 104 tonnes per year, alongside over 9% fuel cost savings and a 10-month payback.

GEM™ steam trap retrofit improved efficiency by 16%, a payback under two years, and a 100 tonnes CO₂ reduction per year.

GEM™ steam traps delivered a rapid six-month payback, eliminated mechanical trap replacement costs, and improved reliability with a 10-year no-fail guarantee.

GEM™ steam traps ensured reliable 24-hour operation by eliminating steam losses from failed mechanical traps, reducing maintenance demands, and delivering over 10 years of dependable, maintenance-free performance.

GEM™ steam traps delivered a verified 15% reduction in steam consumption, eliminated recurring mechanical trap failures in a 24/7 process, and provided long-term reliability with a 10-year guarantee.

FLU-ACE™ heat recovery reduced natural gas use by over 12% and cut CO₂ emissions by more than 480 tonnes annually while supporting process water heating.

FLU-ACE™ heat recovery reduced gas consumption by 10%, delivered £322,000 in annual savings, and cut greenhouse gas emissions by over 2,000 tonnes per year.

FLU-ACE™ heat recovery reduced boiler fuel consumption by 15%, improved efficiency to 96%, and cut emissions by over 7,300 tonnes per year.