Prepared Foods Manufacturer

FLU-ACE™ and HeatSponge™ heat recovery systems are delivering approximately 8 million litres of annual water savings, reducing CO₂ emissions by over 1,800 metric tonnes per year, and achieving a payback period of under four years in a large-scale U.S. brewery.

FLU-ACE™ reduced fuel use by 30%, cut carbon emissions by approximately 550 tonnes per year, delivered around £170,000 in annual savings, and achieved up to 90% reductions in particulate matter and acid gases.

Hybrid FLU-ACE™ reduced LPG costs by over 50%, cut CO₂ emissions by 292 tonnes per year, achieved up to 90% reductions in particulate and SO₂ emissions, and delivered a payback period of approximately 3 years.

Converted to GEM™ steam traps, delivering a six-month payback, over 2,500 MWh/year energy savings, and approximately 505 tonnes of CO₂e reduction annually.

Implemented 2-Stage HeatSponge™ economisers, delivering annual savings of $87,900, reducing CO₂ emissions by 621 tonnes per year, and achieving a payback of under two years.

GEM™ Steam Traps delivered measurable efficiency gains, achieving a 19.5% intensity-based steam reduction and a 14.8% absolute reduction in steam use following retrofit.

Applied GEM™ steam traps sitewide for line drainage and process duty, delivering a one-year payback, 972,000 kWh annual gas savings, and approximately 180 tonnes of CO₂ reduction per year.

GEM™ Steam Traps reduced gas consumption per tonne of product by approximately 15%, eliminated around €24,000 per year in steam losses, and delivered long-term reliability across a flagship meat processing site operating under highly variable loads.

PERCO-ACE™ and FLU-ACE™ delivered over 32,900 MWh of annual energy recovery, reduced CO₂ emissions by more than 6,100 tonnes per year, achieved payback in under one year, and enabled full decommissioning of ageing boilers.

FLU-ACE™ delivered up to 1 MW of recovered energy, reduced CO₂ emissions by approximately 1,500 tonnes per year, cut natural gas consumption by around 75%, and increased boiler efficiency by roughly 20%.

FLU-ACE™ delivered over 15,000 tonnes of CO₂ savings to date, recovered more than 2.7 MW of energy across four systems, and eliminated electric cooling load while supporting net-zero objectives.

Installed FLU-ACE™ heat recovery and economisers to capture CHP exhaust energy, cutting gas use by 22%, reducing CO₂ by 1,325 tonnes, and saving 3.2 GWh annually with payback in under two years.

FLU-ACE™ delivered 3,138 MWh per year in energy savings, reduced CO₂ emissions by 581 tonnes annually, and achieved a return on investment of under 2.5 years.

15,242 MMBtu annual fuel savings achieved, delivering approximately $83K in cost reduction and accelerated payback through $135K in rebates.

$94K per year in natural gas savings delivered through thermal oxidizer heat recovery.

GEM™ steam trap retrofit improved efficiency by 16%, delivering $20K in annual savings, a payback under two years, and a 100 ton CO₂ reduction per year.

GEM™ Steam Traps delivered a rapid six-month payback, eliminated the cost of replacing failed mechanical traps, and improved reliability with a 10-year no-fail guarantee at a high-throughput bottling plant.

GEM™ Steam Traps ensured reliable 24-hour operation by eliminating steam losses from failed mechanical traps, reducing maintenance demands, and delivering over 10 years of dependable, maintenance-free performance in a continuous cereal production facility.

GEM™ Steam Traps delivered a verified 15% reduction in steam consumption, eliminated recurring mechanical trap failures in a 24/7 process, and provided long-term reliability with a 10-year guarantee.